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Product Design Engineer

Blackwood
1 week ago
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Role: Product Design Engineer – Shaping Safer, Smarter Healthcare Solutions
​Location:​ Blackwood, Wales
​​Employment Type:​ Full-Time, Permanent
Join Vernacare – Shaping the Future of Healthcare Sustainability

About Vernacare
At Vernacare, we’re passionate about designing and manufacturing sustainable healthcare solutions that protect patients, professionals, and the planet. With a proud legacy in British manufacturing and a global reach, we’re committed to innovation, safety, and circularity in everything we do.
​The Opportunity:
We’re looking for a Product Design Engineer to join our talented team at our Blackwood facility. This is a key role focused on the design and development of high-volume injection moulded sharps containers and auxiliary products. You’ll work across the full product lifecycle — from concept and prototyping to production and regulatory approval — with a strong emphasis on user-centred design, sustainability, and design for manufacture.
What You’ll Be Doing:

  • Translate complex briefs into innovative, manufacturable product designs that support circularity and sustainability.
  • Lead product development from concept through prototyping, testing, and production sign-off.
  • Investigate and apply sustainable materials to enable high recycled content in product redesigns.
  • Define design and performance requirements in collaboration with internal and external stakeholders.
  • Conduct testing, maintain documentation, and present design concepts to cross-functional teams.
  • Guide products through design control, verification, and validation in an ISO13485-compliant environment.
  • Lead multidisciplinary project teams to ensure timely and successful project delivery.
    What We’re Looking For:
    Essential:
  • Apprenticeship, HNC/HND in Industrial Design, Product Design, or equivalent experience.
  • 3+ years’ experience in industrial/product design or engineering.
  • Proven experience designing for low-cost, high-volume injection moulding.
  • Strong understanding of DFM, moulded component design, and basic mould flow analysis.
  • Ability to manage multiple projects in a fast-paced environment.
  • Excellent communication and stakeholder engagement skills.
  • Proficient in Microsoft Office.
    Desirable:
  • Degree in Industrial Design, Design Engineering, or related field.
  • Experience in regulated product design (medical devices preferred).
  • Proficiency in Autodesk Inventor, Adobe Illustrator/InDesign, and FEA tools.
    Personal Attributes:
  • Resilient, driven, and accountable.
  • Detail-oriented with a passion for quality.
  • Flexible and adaptable to changing priorities.
  • A natural collaborator and confident communicator.
    Why Join Vernacare?
    We offer a competitive benefits package designed to support your wellbeing and reward your contributions:
    Life Insurance – 4x salary
    25 Days Annual Leave + Bank Holidays
    Enhanced Sick Pay Scheme
    EV & Cycle to Work Salary Sacrifice Schemes
    Employee Assistance Programme – includes 24/7 GP access
    Mental Health First Aiders
    Refer a Friend Scheme – up to £1,000
    Company Pension Scheme
    Quarterly Impact Awards – up to £2,500
    Manager Recognition Awards
    Ready to Design the Future of Healthcare?
    If you’re a creative, technically skilled designer with a passion for sustainability and innovation — we’d love to hear from you.
    Apply now or feel free to reach out directly for a conversation

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